INFLUENCE OF STRUCTURAL DEFECTS IN PRODUCTS MADE FROM ALSI10MG ALLOY BY PBF-LB/M ADDITIVE TECHNOLOGY ON THE FINAL MECHANICAL PROPERTIES
DOI:
https://doi.org/10.34185/1991-7848.itmm.2025.01.004Keywords:
laser-based powder bed fusion, silumin, defects in materials, norms and methods of control, strength, modeling of properties.Abstract
The production of metal parts using PBF-LB/M technology, characterized by machine incremental fusion of volumes, leads to the formation of unique (atypical) structures and defects (voids) with a specific character of location, which impacts the final set of mechanical properties. Currently, standards do not regulate the control and permissible level of defects arising from this technology, but they are indirectly assessed through controlling mechanical properties, which have wide tolerance ranges. Investigating the influence of technology parameters on properties is more effective with a materials science-based approach that considers both the impact of structure and the presence of defects, as it simplifies calculations for modeling tasks. This paper suggests utilizing defect level characteristics and structure morphology to determine the mechanical properties of the AlSi10Mg alloy.
References
VDI 3405 Blatt 2.1 Additive Fertigungsverfahren - Pulverbettbasiertes Schmelzen von Metall mittels Laserstrahl (PBF-LB/M) - Materialkenndatenblatt Aluminiumlegierung AlSi10Mg. -2020-08 — 7.
VDI 3405 Blatt 2.8 Additive Fertigungsverfahren - Pulverbettbasiertes Schmelzen von Metall mittels Laserstrahl (PBF-LB/M) - Fehlerkatalog - Fehlerbilder beim Laser-Strahlschmelzen -2022-12 — 64.
MSFC SPEC-3717 2017 SPECIFICATION FOR CONTROL AND QUALIFICATION OF LASER POWDER BED FUSION METALLURGICAL PROCESSES.
ASM Handbook®, Volume 24 - Additive Manufacturing Processes – Materials Park, Ohio: ASM International, 2020.
Polupan, A. S. Teoretychne vyznachennia rezhymiv selektyvnoho lazernoho plavlennia dlia vyhotovlennia detalei z minimalnym rivnem porystosti //Aviatsiino-kosmichna tekhnika i tekhnolohiia. –2022. – №2 – C. 38-46. [in Ukrainian]. DOI: 10.32620/aktt.2022.2.05
A.V. Davydiuk, N.Ie. Kalinina, S.O. Polishko. Vplyv modyfikuvannia dyspersnymy nanokompozytsiiamy na strukturu ta vlastyvosti lyvarnykh syluminiv // Visnyk Kharkivskoho natsionalnoho avtomobilnodorozhnoho universytetu. 2023. № 103.
S. 117 – 121. [in Ukrainian] DOI: 10.30977/bul.2219-5548.2023.103.1.117
Aluminum alloy castings properties, processes and applications/John Gilbert Kaufman, Elwin L. Rooy - ASM International, Jan 1, 2004
Tomotake Hirata, Takahiro Kimura, Takayuki Nakamoto, Effect of Internal Pores on Fatigue Properties in Selective Laser Melted AlSi10Mg Alloy, MATERIALS TRANSACTIONS, 2022, Volume 63, Issue 7, Pages 1013-1020, Released on J-STAGE June 25, 2022, Online ISSN 1347-5320, Print ISSN 1345-9678, DOI: 10.2320/matertrans.MT-L2022005,
Wu, Z., Wu, S., Gao, X. et al. The role of internal defects on anisotropic tensile failure of
L-PBF AlSi10Mg alloys. Sci Rep 13, 146 (2023). DOI: 10.1038/s41598-023-39948-z