ANALYSIS OF THE CAUSES AND METHODS OF REDUCING RESIDUAL STRESSES IN SLM
DOI:
https://doi.org/10.34185/1991-7848.itmm.2024.01.012Keywords:
residual stresses, additive manufacturing, selective laser melting, AISI 316L.Abstract
Additive manufacturing (hereinafter – en. AM) is a modern set of technologies that make it possible to quickly and qualitatively create products with a unique geometry that are impossible or difficult to produce by traditional production methods. Currently, researchers pay attention to two major areas, namely AM quality systems and the search for new regularities in already well-known materials that were produced in a traditional way. This technology has a number of advantages for the manufacture of aerospace products, but, like all production technologies, this technology has a number of disadvantages and problems. Residual internal stresses are one of the features of metal materials produced by layer-by-layer fusion using SLM technology, but they can significantly affect mechanical properties and geometric parameters. Their presence is especially important for AM materials, which inevitably lead to significant internal stresses. Thus, the issue of reducing the influence of internal stresses requires a fundamental understanding of their influence on the geometric parameters and service characteristics of AM materials.
References
Vayre B., Vignat F., Villeneuve F. (2012). Metallic additive manufacturing: state-of-the-art review and prospects. Mech. Ind., (13). 89–96.
Gu D. D., Meiners W., Wissenbach K., Poprawe R. (2012). Laser additive manufacturing of metallic components: materials, processes and mechanisms. Int. Mat. Rev., 57, (3), 133–164.
Wong K. V., Hernandez A. (2012). A review of additive manufacturing, ISRN Mech. Eng., 1–10.
Brackett D., Ashcroft I., Hague R. (2011). Topology optimization for additive manufacturing. Proc. SFF Symp. Austin Texas, 348–362.
Adzhamskij S. V., Kononenko G. A., Podolskij R. V. (2020) Vpliv tehnologichnih parametriv SLM-procesu na poristist metalovirobiv.
Avtomatichne zvaryuvannya, (10), 14-20.
Adjamskiy S., Kononenko G., Podolskyi R. (2020) Mechanical properties of heat-resistant superalloy Inconel 718 obtained by selective laser melting and heat treatment under different load directions. Scientific Journal of TNTU (Tern.), vol 99 (3), 75–85.
Kononenko G. A., Adzhamskij S. V., Podolskij R. V., Safronova O. A., Shpak E. A. (2022). Porivnyalni doslidzhennya mehanichnih vlastivostej zrazkiv stali 316L, vigotovlenih na mashini Alfa-150 na vidpovidnist svitovim analogam. Fundamentalni ta prikladni problemi chornoyi metalurgiyi, (36). 370-378. https://doi.org/10.52150/2522-9117-2022-36-370-378
Adzhamskij S. V., Podolskij R. V., Kononenko G. A. (2021). Doslidzhennya vplivu shorstkosti na vlastivosti zrazkiv zi stali AISI 316L metodom reyestraciyi makrolokalizacijnih poliv. Sistemni tehnologiyi, 4, (135), 3-11. https://doi.org/10.34185/1562-9945-4-135-2021-01
Adzhamskij S. V., Kononenko G. A., Podolskij R. V. Vpliv parametriv SLM-procesu na formuvannya oblasti kordoniv detalej z zharomicnogo nikelevogo splavu
Inconel 718. Kosmichna nauka i tehnologiya. 2021. 27, № 6 (133). S. 105—114.
Parida A.K., Maity K. Comparison the machinability of Inconel 718, Inconel 625 and Monel 400 in hot turning operation. Engineering Science and Technology, an International Journal. 2018. Vol. 21. Р. 364–370.
Criales L.E., Arısoy Y.M., Lane B. et al. Laser powder bed fusion of nickel
alloy 625: experimental investigations of effects of process parameters on melt pool size and shape with spatter analysis. Int J Mach Tools Manuf. 2017. Vol.121. Р. 22–36.
Wang D. Study on energy input and its influences on single-track, multi-track, and multi-layer in SLM. Int J Adv Manuf Technol. 2012. №58. P. 1189–1199.
Dilip J.J.S., Zhang S., Teng C. Influence of processing parameters on the evolution of melt pool, porosity, and microstructures in Ti-6Al-4V alloy parts fabricated by selective laser melting. Progress in Additive Manufacturing. 2017. Vol.2. P.157–167.