STUDY OF THE APPLICABILITY OF A MICROMECHANICAL STRENGTHENING MODEL TO ALSI10MG ALLOY UNDER ADDITIVE MANUFACTURING CONDITIONS

Authors

DOI:

https://doi.org/10.34185/1991-7848.itmm.2026.01.003

Keywords:

laser-based powder bed fusion, silumin, defects in materials, norms and methods of control, strength, modeling of properties

Abstract

For structural aluminum alloys such as silumin, tensile testing to determine strength and ductility parameters is a mandatory quality control procedure. The requirement for technological control of each batch can be reduced provided that stable and reproducible results are achieved, which can be ensured, in particular, by using programmed manufacturing regimes in additive PBF-LB/M technology. The experimental determination of mechanical properties may be replaced by their modeling based on structural parameters. This work investigates an existing micromechanical strengthening model of the alloy based on the rule of mixtures, calculated using structural parameters determined from samples produced under different conditions and process parameters. The calculated yield strength values are compared with the results of tensile testing. It was found that the model requires further refinement due to a significant error, and the methods for determining the structural parameters of the material should be simplified as much as possible to enable wider implementation.

References

Li, Feng, et al. "Eutectic aluminum alloys fabricated by additive manufacturing: A comprehensive review." Journal of Materials Science & Technology (2025).https://doi.org/10.1016/j.jmst.2025.06.016

Macías, Juan Guillermo Santos, et al. "Influence on microstructure, strength and ductility of build platform temperature during laser powder bed fusion of AlSi10Mg." Acta Materialia 201 (2020): 231-243. https://doi.org/10.1016/j.actamat.2020.10.001

Zhao, Lv, et al. "Review on the correlation between microstructure and mechanical performance for laser powder bed fusion AlSi10Mg." Additive Manufacturing 56 (2022): 102914. https://doi.org/10.1016/j.addma.2022.102914

Mondolfo, L.F. (1976) Aluminum Alloys: Structure and Properties. Butterworths and Co., Ltd., London, 806. http://dx.doi.org/10.1016/B978-0-408-70932-3.50404-6

VDI 3405 Blatt 2.1 Additive Fertigungsverfahren - Pulverbettbasiertes Schmelzen von Metall mittels Laserstrahl (PBF-LB/M) - Materialkenndatenblatt Aluminiumlegierung AlSi10Mg. -2020-08 — 7.

Published

2026-04-26

Issue

Section

Theses