MATHEMATICAL MODEL OF PIG IRON FORMATION KINETICS IN REDUCING IRON FROM HEMATITE USING SOLID CARBON
DOI:
https://doi.org/10.34185/1991-7848.itmm.2026.01.051Keywords:
magnetite, wüstite, carbon monoxide, carburization, iron carbide, Stefan problem, Duzinberre methodAbstract
This work presents a mathematical model for the stepwise reduction kinetics of iron from a single piece of iron ore with solid carbon. The model makes it possible to investigate the kinetics of both individual stages of iron oxides and iron carbide reduction, as well as the overall process of liquid pig iron production from hematite using carbon monoxide gas and solid carbon as reducing agents. The possibility is provided to simulate the size of hematite ore pieces and the process temperatures, which consist of sequential stages of indirect reduction from hematite to lower iron oxides (magnetite and wüstite) and direct reduction from wüstite to iron carburized to the state of pig iron.
References
Panteikov S. P. Rozrakhunok temperatur perebihu khimichnykh reaktsii protsesu stupinchastoho vidnovlennia zaliza z hematytu hazom СO i hazyfikatsii tverdoho vuhletsiu za isnuiuchymy formulamy i za standartnymy znachenniamy entalpii ta entropii rechovyn. Zbirnyk naukovykh prats DDTU: tekhnichni nauky, Kamianske, Ukraine: DDTU. – 2021. Vyp. 2(39). S. 16–26. DOI: https://doi.org/10.31319/2519-2884.39.2021.2 (Ukr.).
Panteikov S. P. Rozrakhunok temperatur perebihu khimichnykh reaktsii protsesu stupinchastoho vidnovlennia zaliza z hematytu hazom СO i hazyfikatsii tverdoho vuhletsiu za miramy khimichnoi sporidnenosti rechovyn do kysniu. International Science Journal of Engineering & Agriculture. – 2022. Vol. 1. No. 2. P. 1–8. DOI: https://doi.org/10.46299/j.isjea.20220102.1 (Ukr.).
Panteikov S. P. Termodynamichnyi analiz protsesiv vidnovlennia zaliza z viustytu tverdym vuhletsem. Proc. of the VII-th International Scientific and Practical Conference “Science, Technology and Global Challenges” (Tokyo, Japan, March 05–07, 2026). Tokyo: CPN Publishing Group. – 2026. P. 203–212. URL: https://sci-conf.com.ua/wp-content/uploads/2026/03/SCIENCE-TECHNOLOGY-AND-GLOBAL-CHALLENGES-5-7.03.26.pdf (Ukr.).
Panteikov S. P. Termodynamichnyi analiz umov perebihu khimichnykh reaktsii navuhletsiuvannia zaliza hazom СO pry vidnovlenni z viustytu. Visnyk Pryazovskoho derzhavnoho tekhnichnoho universytetu: zb. nauk. prats. Seriia: Tekhnichni nauky, Dnipro, Ukraine: DVNZ «Pryazov. derzh. tekhn. un-t». – 2024. Vyp. 49. T. 1. S. 175–183. DOI: https://doi.org/10.31498/2225-6733.49.1.2024.321243 (Ukr.).
Panteikov S. P. Termodynamichnyi analiz protsesiv navuhletsuvannia zaliza pry yoho vidnovlenni z viustytu tverdym vuhletsem. Abstracts of the X-th International Scientific and Practical Conference “Current trends in the development of science and society” (Oslo, Norway, March 10–13, 2026). Oslo: International Science Group. – 2026. P. 184–192. DOI: https://doi.org/10.46299/ISG.2026.1.10 (Ukr.).
Panteikov S. P. Matematychne modeliuvannia kinetyky stupinchastoho protsesu nepriamoho vidnovlennia viustytu z hematytu hazom CO. Materialy XVII Mizhnarodnoi naukovo-praktychnoi konferentsii «Informatsiini tekhnolohii i avtomatyzatsiia – 2024» (m. Odesa, Ukraina, 31 zhovtnia – 1 lystopada 2024 r.). Odesa. – 2024. S. 86–88. URL: https://ontu.edu.ua/itia (Ukr.).
Panteikov S. P. Matematychne modelyuvannya kinetiky protsesiv vidnovlennya i navuhletsyuvannya zaliza z vyustytu tverdym vuhletsom. Materialy mizhnarodnoyi naukovo-tekhnichnoyi konferentsiyi “Informatsiyni tekhnolohiyi v metalurhiyi ta mashynobuduvanni – ITMM 2025” (m. Dnipro, Ukraina, 23–24 kvitnya 2025 r.), Dnipro: NmetAU. – 2025. S. 347–354. DOI: https://doi.org/10.34185/1991-7848.itmm.2025.01.061 (Ukr.).




