METHODOLOGY FOR ANALYZING GEOMETRY CHANGES AFTER IMPACT–ABRASIVE WEAR TESTING
DOI:
https://doi.org/10.34185/1991-7848.2026.01.02Keywords:
impact-abrasive wear, gravimetry, surface topography, wear parameters, optical profilometry, 3D scanningAbstract
The current stage of development in materials science is characterised by a high level of research into the structure and mechanical properties of materials. Further progress in this field is linked not only to the development of fundamentally new testing methods, but also to the refinement of existing approaches through the integration of modern digital technologies for data recording and analysis. This allows not only for increased measurement accuracy and a greater number of intermediate values, but also for the determination of additional material behaviour characteristics that were previously inaccessible to direct measurement. The aim of this work is to enhance the informative value of the impact-abrasive wear testing method through its digitalisation, in order to obtain a comprehensive assessment of a material’s resistance to dynamic impact. The paper presents an overview and examines aspects of improving the methodology for investigating impact-abrasive wear. Unlike classical approaches, which are limited to determining the mass loss of the specimen, the proposed methodology integrates 3D scanning to quantitatively assess changes in surface geometry following testing. The scientific novelty lies in the ability not only to record the integral wear index (mass loss), but also to directly measure the distribution and magnitude of plastic deformation accumulating in the metal under the dynamic impact of abrasive particles. The proposed approach allows a transition from a one-dimensional assessment of wear resistance to a two-dimensional one (mass loss + deformation relief). Based on the results of 3D scanning and subsequent processing of the obtained data, a graphical representation (depth map or profilogram) is generated, which quantitatively characterises the material’s resistance to plastic deformation under impact-abrasive conditions. This opens up new possibilities for the comparative analysis of materials, the prediction of their behaviour under operational conditions, and the verification of mathematical models of wear processes.
References
Saha G. Abrasive wear of alloys for ground engaging tools. 2017.
Zolotarevskiy V., Corujeira Gallo S., Pereira M., Barnett M. Modelling of impeller-tumbler wear test with discrete element method. Wear. 2022. Vol. 510–511. 204509. DOI: 10.1016/j.wear.2022.204509.
Chintha A.R. Metallurgical aspects of steels designed to resist abrasion, and impact-abrasion wear. Materials Science and Technology. 2019. Vol. 35. № 10. P. 1133–1148. DOI: 10.1080/02670836.2019.1615669.
Ratia-Hanby V., Rojacz H., Terva J., Valtonen K., Badisch E., Kuokkala V.-T. Effect of multiple impacts on the deformation of wear-resistant steels. Tribology Letters. 2015. Vol. 57. 15. DOI: 10.1007/s11249-014-0460-7.
Ratia V., Valtonen K., Kuokkala V.-T. Impact-abrasion wear of wear-resistant steels at perpendicular and tilted angles. Proceedings of the Institution of Mechanical Engineers. Part J: Journal of Engineering Tribology. 2013. Vol. 227. № 8. P. 868–877. DOI: 10.1177/1350650113487831.
Wensink H., Elwenspoek M. A closer look at the ductile–brittle transition in solid particle erosion. Wear. 2002. Vol. 253. P. 1035–1043. DOI: 10.1016/S0043-1648(02)00223-5.
Sugimoto K.-i. Recent progress of low and medium-carbon advanced martensitic steels. Metals. 2021. Vol. 11. № 4. 652. DOI: 10.3390/met11040652.
Cai Y., Wei T., Jiang Y. et al. Tailoring martensite and ferrite via tempering to improve impact–abrasive wear resistance in lower alloy medium-carbon steel. Journal of Materials Engineering and Performance. 2026. DOI: 10.1007/s11665-026-13195-5.
Sundström A., Rendón J., Olsson M. Wear behaviour of some low alloyed steels under combined impact/abrasion contact conditions. Wear. 2001. Vol. 250. P. 744–754. DOI: 10.1016/S0043-1648(01)00712-8.
Sahin Y., Ozdin K. The effect of abrasive particle size on the wear behaviour of metal matrix composites. 2004. P. 344–349. DOI: 10.1063/1.1766548.
Pondicherry K., Roy M. Comparative abrasive wear study of bearing steels. Proceedings of the Institution of Mechanical Engineers. Part C: Journal of Mechanical Engineering Science. 2025. DOI: 10.1177/09544062251380051.
Veinthal R., Tarbe R., Kulu P., Käerdi H. Abrasive erosive wear of powder steels and cermets. Wear. 2009. Vol. 267. P. 1838–1844. DOI: 10.1016/j.wear.2009.02.021.
Narayanaswamy B., Ghaderi A., Hodgson P., Cizek P., Chao Q., Safi M., Beladi H. Abrasive wear resistance of ferrous microstructures with similar bulk hardness levels evaluated by a scratch-tester method. Metallurgical and Materials Transactions A. 2019. Vol. 50. DOI: 10.1007/s11661-019-05354-2.
Cucinotta F., Scappaticci L., Sfravara F., Morelli F., Mariani F., Varani M., Mattetti M. On the morphology of the abrasive wear on ploughshares by means of 3D scanning. Biosystems Engineering. 2019. Vol. 179. P. 117–125. DOI: 10.1016/j.biosystemseng.2019.01.006.
Di Puccio F., Di Pietro A., Mattei L. Pin-on-plate vs. pin-on-disk wear tests: theoretical and numerical observations on the initial transient phase. Lubricants. 2024. Vol. 12. № 4. 134. DOI: 10.3390/lubricants12040134.
Elalem K., Li D. Variations in wear loss with respect to load and sliding speed under dry sand/rubber-wheel abrasion condition: a modeling study. Wear. 2001. Vol. 250. P. 59–65. DOI: 10.1016/S0043-1648(01)00662-7.
Jun-tong X., Qing-de Z., Shi-hui L., Guang-Shun S. Influence of retained austenite on the wear resistance of high chromium cast iron under various impact loads. Wear. 1993. P. 83–88. DOI: 10.1016/0043-1648(93)90487-7.
Kovzel M., Babachenko O., Togobitska D. Iron-based chromium-manganese alloys with an increased range of tribological properties. In: Shalevska I. (ed.). Modern trends in construction materials technologies. Kharkiv : Technology Center PC, 2025. P. 4–41. DOI: 10.15587/978-617-8360-17-7.ch1.
Haiko O., Valtonen K., Kaijalainen A., Uusikallio S., Hannula J., Liimatainen T., Kömi J. Effect of tempering on the impact-abrasive and abrasive wear resistance of ultra-high strength steels. Wear. 2019. Vol. 440–441. 203098. DOI: 10.1016/j.wear.2019.203098.
Haiko O., Miettunen I., Porter D., Ojala N., Ratia V., Heino V., Kemppainen A. Effect of finish rolling and quench stop temperatures on impact-abrasive wear resistance of 0.35 % carbon direct-quenched steel. Tribologia – Finnish Journal of Tribology. 2017. Vol. 35. № 1–2. P. 5–21.
Zhang Q., Zuo G., Lai Q., Tong J., Zhang Z. EDEM investigation and experimental evaluation of abrasive wear resistance performance of bionic micro-thorn and convex hull geometrically coupled structured surface. Applied Sciences. 2021. Vol. 11. № 14. 6655. DOI: 10.3390/app11146655.
Ratia-Hanby V. Behavior of martensitic wear resistant steels in abrasion and impact wear testing conditions. 2015.
Ratia-Hanby V., Valtonen K., Kemppainen A., Kuokkala V.-T. The role of edge-concentrated wear in impact-abrasion testing. Tribology Online. 2016. Vol. 11. P. 410–416. DOI: 10.2474/trol.11.410.
Pawlus P., Reizer R. Profilometric measurements of wear scars: a review. Wear. 2023. Vol. 534–535. 205150. DOI: 10.1016/j.wear.2023.205150.
Li Y., Schreiber P., Schneider J., Greiner C. Tribological mechanisms of slurry abrasive wear. Friction. 2022. Vol. 11. P. 1079–1093. DOI: 10.1007/s40544-022-0654-1.
Pillari L.K. Fabrication of graphene-based master alloys for the development of B319 aluminum alloy-graphene composites with enhanced tribological properties. 2024. DOI: 10.14288/1.0444064.
Yang M., Chen X., Wang Z., Pan P. Study on the effect of tempering on the impact abrasive wear performance of 45Si2MnCr2Mo ultra-high strength steel. Journal of Physics: Conference Series. 2023. Vol. 2566. 012010. DOI: 10.1088/1742-6596/2566/1/012010.
Lukšić H., Rodinger T., Rede V., Švagelj Z., Ćorić D. Comparative analysis of microstructure and properties of wear-resistant structural steels. Materials. 2025. Vol. 18. № 17. 4002. DOI: 10.3390/ma18174002.
Grochała D., Bachtiak-Radka E., Dudzińska S. Badania cech powierzchni z wykorzystaniem optycznych metod skaningowych – wymagania i pomiary zgodnie z wytycznymi serii PN-EN ISO 25178. Przegląd Spawalnictwa – Welding Technology Review. 2016. Vol. 88. DOI: 10.26628/ps.v88i10.693.
Rastegar V., Karimi A. Surface and subsurface deformation of wear-resistant steels exposed to impact wear. Journal of Materials Engineering and Performance. 2014. Vol. 23. DOI: 10.1007/s11665-013-0842-2.
Pawlus P., Reizer R., Żelasko W. Influence of the traverse speed of the stylus tip on changes in the areal texture parameters of machined surfaces. Materials. 2024. Vol. 17. № 20. 5052. DOI: 10.3390/ma17205052.
Podulka P., Kulisz M., Antosz K. Evaluation of high-frequency measurement errors from turned surface topography data using machine learning methods. Materials. 2024. Vol. 17. № 7. 1456. DOI: 10.3390/ma17071456.
Lee D.-H., Cho N.G. Assessment of surface profile data acquired by a stylus profilometer. Measurement Science and Technology. 2012. Vol. 23. DOI: 10.1088/0957-0233/23/10/105601.
Hawryluk M., Ziemba J., Zwierzchowski M., Janik M. Analysis of a forging die wear by 3D reverse scanning combined with SEM and hardness tests. Wear. 2021. Vol. 476. 203749. DOI: 10.1016/j.wear.2021.203749.
Vorburger T.V., Rhee H.G., Renegar T.B. et al. Comparison of optical and stylus methods for measurement of surface texture. International Journal of Advanced Manufacturing Technology. 2007. Vol. 33. P. 110–118. DOI: 10.1007/s00170-007-0953-8.
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Modern Problems of Metallurgy

This work is licensed under a Creative Commons Attribution 4.0 International License.









